SLITTER MANAGEMENT PROGRAM
Benefits of a Slitter Management Program:
*Inventory control at each winder with documentation on each visit.
- Eliminates inventory by the mill reducing costs and guarantees a supply of blades and bands and equipment in as new condition.
- All blades and bands are checked for roundness, flatness, edge quality, and material quality prior to applying edge protection to assure only materials within manufacturer’s specifications are utilized.
- Operators do not need to travel far with blades and bands reducing safety risks.
*Equipment is repaired to as new conditions and are placed at each winder for quick access when needed.
*Visitation by a qualified slitting specialist at each visit to pick up and return parts at no extra costs.
- Slitting discussions with operators can occur during each visit helping troubleshoot operating problems or for training in set up, etc.
- Slitting technicians are very familiar with the equipment and setup.
- Slitting technicians conduct yearly inspections and audits of each winder so they are intimately familiar with the operation of the equipment.
- Slitting technicians service many mills, grades, speeds, and troubleshoot many problems so they are ideal individuals to work with your crews to improve operations, minimize rejects, and increase safety by observing procedures used by your employees.
*Each winder or machine is isolated to monitor activity:
- Blade usage and repair activities are monitored by machine.
- Usage information and repair reports are completed for each machine and each visit to identify any problems which may be causing higher blade usage or wear and/or damage to equipment.
- Reports are filed weekly and annually to monitor and report activities and act on concerns which may be identified.
* Inventory of spare parts for equipment repair is eliminated saving costs:
- We maintain spare replacement parts for all slitting equipment to assure quick repairs and guarantee performance to original specifications.
- Billable parts can be from the original manufacturer or can be manufactured by us to reduce costs and maintain quality. We supply the same parts to many end users and can thus realize savings through the quantities of scale.
*As the source of all aspects of the slitting process, we provide many services included in our fixed monthly fees.
Such as:
- 24/7 coverage for any problems that may occur to keep you running.
- Maintaining the equipment in use to as new standards.
- Supply of blades and bands reconditioned to optimum specifications.
- Training of operators in theory and practicality to give each one the ability to troubleshoot a problem and resolve issues quickly.
- Single source for all parameters which affect ideal slitting resulting in better control, better performance, improved run ability, and better accountability.
*Results of a good slitter management program are:
- Equipment in good condition
- Blades and bands in optimum condition
- Knowledge of the process by the operator
- Frequent checks of the parameters affecting slitting by an outside qualified partner
- Monitoring, with reporting, ensures excellent results that minimize safety issues and reduce blade and band usage and equipment repairs to maximize high quality production.
All of the above is provided as essential part of the slitter management program but cannot be given a value as it is inherent to providing a service which has worked extremely well for over 25 years to hundreds of machines. The service is priceless and invaluable and can only be measured in improved results of which only our customers can measure.